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Roller Rack Gravity Flow Racks

Our pre-engineered gravity flow racks provide seamless carton flow to maximize efficiency in order fulfillment, manufacturing, and retail operations.

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Roller Rack Benefits & Features

Roller Racks are designed to optimize efficiency, safety, and FIFO rotation in a multitude of settings. They are pre-configured, easy to assemble, and ready when your facility needs them.

Benefits

  • Speed pick rates

  • Free up space for additional SKUs

  • Create bays seven times denser than pallet position storage

  • Reduce picker travel time by up to 80%

  • Maximize flexibility to create standalone carton flow units or add units to create carton flow bays

  • Quick and easy to build and install

  • Allow for compact storage, reduced freight costs, and less damage

  • Improve access and visibility, reduce strain on workers

  • Replenish inventory from the back without interrupting processes in the front

Features

  • Drop-in beam clips for fast installation and adjustability

  • Modular design for maximum flexibility

  • Adjustable pick trays and knuckle track positions available

 

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Low Profile Unit

Shown with four levels of SpanTrack Lane (.75" Aluminum Roller).

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Low Profile Unit

Shown with four levels of SpanTrack Bed (1.6" Hex Hub Wheel).

UNEX-Gravity-Flow-Roller-Rack-Presentation

Presentation Rack

Shown with four levels of knuckled SpanTrack Lane (.75" Aluminum Roller).

UNEX-Presentation-Gravity-Flow-Roller-Rack

Presentation Rack

Shown with four levels of knuckled SpanTrack Bed (1.6" Hex Hub Wheel).

Who Can Benefit from Roller Rack Gravity Flow Racks?

Roller Rack gravity flow racks offer space-saving storage and efficient picking for operations across multiple industries. This flexible, pre-engineered rack system is ideal for boosting productivity, safety, and first in first out (FIFO) inventory rotation.

  • Manufacturing: Roller Rack gravity flow racks enable efficient manufacturing supermarkets and presentation racks, boosting productivity and facilitating lean part picking in assembly operations.
  • Lineside Storage: By storing only what is needed for the current production run lineside, Roller Racks reduce storage footprint and streamline assembly lines.
  • Order Picking: Roller Racks with SpanTrack Lane or Wheel Bed enable efficient order picking while ensuring FIFO inventory rotation in warehousing and fulfillment.
  • Pick Modules and Mezzanines: Roller Racks optimize limited overhead space in pick modules and around mezzanines, increasing storage capacity and pick faces by up to 150% compared to picking from pallets. 

Optimizing Workflows with Roller Rack Gravity Flow Racks

Roller Racks seamlessly integrate gravity flow into an industrial rack system, providing a flexible and space-efficient storage solution. By strategically implementing Roller Racks, operations can streamline processes, maximize space utilization, and boost productivity. Here are four key ways Roller Racks enhance operational efficiency:

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  • Fast and Easy Implementation: Roller Racks are designed for quick assembly right out of the box, with pre-engineered components that allow you to build out flow rack capacity in minutes without lengthy customization lead times.
  • Scalable and Reconfigurable: The modular design of Roller Racks allows you to easily scale storage capacity up or down by adding or removing rack sections as needed. Racks can also be reconfigured with different carton flow lane styles to accommodate changing inventory needs.
  • Space and Labor Savings: By leveraging vertical storage with gravity flow lanes, Roller Racks condense pick faces and maximize cubic space utilization compared to static shelving. This reduces wasted aisle space and picker travel time, driving labor savings.
  • Optimized Picking and FIFO: Integrated SpanTrack roller lanes or wheel beds provide uninterrupted carton flow for fast, efficient picking. The gravity-fed design ensures strict first in, first out inventory rotation to prevent product obsolescence.

Build a Gravity Flow Rack System

UNEX Roller Racks are pre-engineered and easy to assemble, so they're ready when needed.This modular solution offers superior flexibility and is ideal for various applications where carton flow is required, and there is no need to store pallets above the rack.

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Resources

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Enhancing Operations With Roller Rack: Applications and Benefits

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Solution Spotlight: Roller Rack

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Get in touch with a space optimization expert to learn how our solutions maximize productivity and optimize warehouse space.

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